Process Development & Engineering

Laying The Foundation For Success

We love solving problems, and while the product concept and formulation get a lot of focus, process engineering is a crucial part of the puzzle that brings the whole thing together.

Over the years, we’ve been presented with many formulation challenges, but none we haven’t been able to successfully overcome. From extended suspension of powder actives in aerosols and formulas with high a propensity for static buildup to new-to-the-world stabilized air emulsions and cryogenically-active topicals, we don’t just know how to embrace a challenge — we know how to power through it to create a winning product.

Best Path Forward

We have the knowledge and experience to find the best path to create your product, and an optimal manufacturing process makes for pain-free, efficient, scalable production.

Whether you are performing pilot-scale consumer tests or looking for full-scale commercial manufacturing, our cGMP and ICH certified facilities offer:

  • Final formulation and packaging configuration
  • Product pricing simulation and modeling
  • Blending and manufacturing methods
  • Cleaning methods
  • Stability screenings
  • Pilot production
  • Continuous validation
The biggest thing lacking in the industry, but which Formulated Solutions has, is a strong understanding of regulations ... We don’t know what we don’t know. A good partner needs to fill that gap.

Zubin Meshginpoosh, President & CEO, Santus Labs

Case Studies

Learn more about the products we’ve created — and more specifically, the results we’ve achieved for our Brand Partners — in the case studies linked below.